Fully Automatic EPS Foam Plastic Thermocol Making Machine for Styrofoam Packaging

The Fully Automatic EPS Foam Plastic Thermocol Making Machine is designed for efficient production of high-quality styrofoam packaging materials. With advanced technologies and improved design features, this machine ensures higher productivity, energy efficiency, and durability.

Main Features

1. Durable and Robust Machine Structure

• High-Strength Frame Design:
  • The reinforced back and moving frames are integrated with the machine's body and feet, significantly enhancing the overall strength and stability of the EPS thermocol making machine.
  • After manufacturing, the machine is treated with zinc spraying, improving its resistance to wear and extending its service life.
• Wear-Resistant Tie Bar System:
  • The machine features an opposite-direction tie bar design for easy maintenance and enhanced durability.
  • Self-lubricating copper tubes solve issues with traditional tie bar bushings, optimizing lubrication efficiency.
• Stainless Steel Mold Plates:
  • The preventing plate and back mold plate are made of stainless steel, reducing wear and preventing rust, maintaining mold precision over time.

2. Hydraulic Pressure System (Increases Efficiency by Saving 6S per Cycle)

• Improved Operation Speed:
  • The new E-type styrofoam packaging machine offers a faster operation speed of 250mm/s compared to the 180mm/s of older T and A types, boosting production efficiency.
• Safety and Stability:
  • Hydraulic cylinders ensure the mold is securely locked during the steaming process, preventing steam leakage and enhancing operational safety.
• Simultaneous Ejecting and De-Molding:
  • The ejecting and de-mold cylinders work simultaneously, ensuring synchronized gas blowing and product ejection, reducing downtime and improving the de-molding process.

3. Steam System (Stable Operation with Reduced Steam Consumption)

• Energy-Efficient Steam Control:
  • The Fang-Yuan patented PID system with a DN50 actuator precisely controls steam pressure between 0.10-0.15 Mpa, with a tolerance of +/- 0.1 Mpa, reducing heating time and cutting energy consumption by 25-30%.
• Improved Steam Pressure Control:
  • The steam pressure is regulated using a balance valve and pressure sensor, replacing traditional electronic gauges. Mold pressure can be easily adjusted via a touchscreen for precise control.

4. Efficient Piping System

• Optimized Piping Layout:
  • Large pipelines and valves are placed close to the mold, reducing energy consumption and improving the machine's overall speed and efficiency.

5. Advanced Vacuum System

• Vertical Vacuum System:
  • The vacuum system utilizes a vertical design with a large 4-6” drainage pipeline and long condensation drainpipe.
  • A powerful spraying system in the vacuum tank increases condensation efficiency, allowing vacuum cooling to replace water cooling, which reduces water content in the product to ≤10%.
  • The spray header is easy to maintain and replace, further enhancing machine reliability.

6. Intelligent Control System

• Remote Pressure Adjustments:
  • All pressure adjustments (cross steaming, main steaming, filling, etc.) are remotely controlled via a control box and touch screen, ensuring smooth operation.
• Self-Protection and Alarm Features:
  • The machine is equipped with self-protection and alarm systems, ensuring operational safety.
• Reliable Components:
  • The machine's electrical components, valves, gauges, and hydraulic parts are sourced from internationally renowned brands, ensuring high performance, stability, and longevity.

Why Choose This Machine?

This Fully Automatic EPS Foam Plastic Thermocol Making Machine offers exceptional performance and reliability for styrofoam packaging production. With its efficient hydraulic, steam, vacuum, and control systems, this machine ensures high-quality output, reduced energy consumption, and smooth operation, making it the ideal choice for modern packaging solutions.