Accuracy Batch Polystyrene Pre-expander Machine

Product Overview

The Accuracy Batch Polystyrene Pre-expander Machine is an energy-efficient solution designed for the expansion of EPS polystyrene. This versatile equipment caters to a wide range of thermoplastic foam processing needs, making it ideal for both large-scale manufacturers and smaller operations. With a focus on material cost reduction and energy savings, this machine provides exceptional performance and precision in every batch.

Main Features

1. High-Quality Construction

   • The machine is equipped with a stainless steel dryer bed, screw conveyor, filling system, and sieving device, ensuring long-lasting durability and effective operation.

2. Precise Steam System

   • The accurate pressure reducer and PID control system maintain a stable and consistent steam flow. This ensures that the steam pressure remains within an optimal range, resulting in uniform expansion and minimal variation in material quality.

3. Efficient Pressure Control

   • Pressure sensors integrated into the machine monitor and maintain stable pressure within the expansion chamber. The multi-steam exhausting system helps to reduce steam consumption, ensuring that the machine operates with minimal waste and maximum energy efficiency.

4. Advanced Temperature Control

   • Equipped with a temperature sensor and compressed air proportional valve, the machine precisely controls the expansion temperature. This feature is particularly beneficial for high-density expansion, leading to fewer broken beads and ensuring a more consistent foam quality. Additionally, the system helps to save heat energy during the expansion process.

5. Accurate Material Level Control

   • The styrofoam batch expander machine utilizes vibrating level sensors and accurate weighing scales to monitor material levels. This system helps ensure minimal density tolerance, maintaining consistent material flow and uniform expansion across all batches.

6. Automated Material Filling System

   • The machine features a touchscreen interface where operators can set the desired filling weight. The electronic weighing system automatically adjusts to ensure accurate and consistent material filling for each batch, reducing human error and improving production efficiency.

7. Reliable Electric Control

   • The PLC touch screen and electrical components (including valves) are sourced from reputable brands, ensuring stable, reliable, and automated operation of the machine. The control system enhances ease of use and optimizes the entire production process.

Optional Features

• Auto Density-Weighing System: For enhanced accuracy, the machine offers an optional auto density-weighing system, which provides real-time feedback and self-adjustment to maintain consistent foam density throughout the expansion process.

• Secondary Expansion Device: The SPJ130 and SPJ160 models come with an optional secondary expansion device, further improving the foam quality and expanding capacity for specific production requirements.

Key Benefits

• Energy-Efficient: The machine's advanced steam and temperature control systems minimize energy usage, leading to significant savings in steam and heat consumption.
• Reduced Material Costs: The precise pressure and material control systems ensure uniformity in the foam quality, helping to reduce waste and maximize material usage.
• Consistent Output: With its accurate weighing, pressure, and temperature control systems, the machine ensures a high level of precision, resulting in consistent foam expansion and fewer defective products.
• Automation: The PLC touchscreen interface and automated filling system make it easy for operators to control and monitor the machine, reducing the need for manual intervention and improving overall productivity.

Conclusion

The Accuracy Batch Polystyrene Pre-expander Machine is a high-performance, energy-efficient solution for expanding EPS polystyrene. With its advanced control systems, precise material handling, and automated features, it ensures cost-effective and high-quality foam production.

If you're looking to enhance your EPS production with a machine that combines precision, efficiency, and reliability, the Accuracy Batch Polystyrene Pre-expander Machine is the ideal choice for your needs. Contact us for more information or to request a quote!