SPB200-600/LF/LZ EPS Polystyrene Block Foam Machinery (Vertical)
Product Description
The SPB200-600/LF/LZ EPS Polystyrene Block Foam Machinery (Vertical) is a highly efficient system designed for high-output block molding in a short time. This machine is available in various specifications and sizes, ensuring flexibility to meet different production requirements. With its robust construction and advanced features, it guarantees high-quality, long-lasting performance for efficient foam block production.
Key Features
Machine Structure
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Strong Frame Construction
The EPS block molding machine features a high-strength welded frame made from rectangular tubes and steel plates, ensuring durability and safety during operation.
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Heat-Treated Mould Frames
All block mould frames undergo heat treatment to relieve welding stress and prevent deformation, ensuring stable and long-term performance.
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Anti-Corrosion Treatment
After heat treatment, the mould frames are sandblasted to prevent rust, improving the anti-corrosion properties of both the undercoat and the finishing coat. This enhances the machine’s longevity and ensures reliable operation for years.
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German-Quality Safety Features
The machine is equipped with three German gauges and safety valves, offering enhanced protection during operation. The machine undergoes rigorous water pressure and steam testing to ensure maximum safety and stability during the production process.
Strong Frame Construction
The EPS block molding machine features a high-strength welded frame made from rectangular tubes and steel plates, ensuring durability and safety during operation.
Heat-Treated Mould Frames
All block mould frames undergo heat treatment to relieve welding stress and prevent deformation, ensuring stable and long-term performance.
Anti-Corrosion Treatment
After heat treatment, the mould frames are sandblasted to prevent rust, improving the anti-corrosion properties of both the undercoat and the finishing coat. This enhances the machine’s longevity and ensures reliable operation for years.
German-Quality Safety Features
The machine is equipped with three German gauges and safety valves, offering enhanced protection during operation. The machine undergoes rigorous water pressure and steam testing to ensure maximum safety and stability during the production process.
Steam System
- Energy Efficient Steam Use
The SPB200-600/LF/LZ model uses three ball valves in comparison to a single large steam valve, which results in a 20% steam saving. The inclusion of ISO-standard butterfly valves significantly improves the stability and extended lifespan of the thermocol block moulding machine.
The SPB200-600/LF/LZ model uses three ball valves in comparison to a single large steam valve, which results in a 20% steam saving. The inclusion of ISO-standard butterfly valves significantly improves the stability and extended lifespan of the thermocol block moulding machine.
Control System
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User-Friendly Interface
Equipped with a Mitsubishi PLC and Schneider touch screen, the machine offers easy operation and control. Operators can manage the entire process efficiently, making it ideal for both experienced and new users.
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Automatic Process Control
- Material Level Sensor: The system includes a material level sensor that controls the filling process, ensuring the right amount of material is used for each cycle.
- Foam Pressure Sensor: The cooling process is controlled by a foam pressure sensor, which monitors the filling, heating, cooling, and opening of the block mould. This enables the entire operation to run automatically with minimal intervention.
User-Friendly Interface
Equipped with a Mitsubishi PLC and Schneider touch screen, the machine offers easy operation and control. Operators can manage the entire process efficiently, making it ideal for both experienced and new users.
Automatic Process Control
- Material Level Sensor: The system includes a material level sensor that controls the filling process, ensuring the right amount of material is used for each cycle.
- Foam Pressure Sensor: The cooling process is controlled by a foam pressure sensor, which monitors the filling, heating, cooling, and opening of the block mould. This enables the entire operation to run automatically with minimal intervention.
Vertical Frame Design
- Space-Efficient: The vertical frame design of the machine occupies less space, making it suitable for facilities with limited floor area.
- Improved Moisture Control: The design offers excellent drainage performance, significantly reducing the moisture content of the finished foam blocks, ensuring higher quality products.
Benefits
- Efficient Production: The SPB200-600/LF/LZ machine allows for the rapid molding of foam blocks, improving production output within a short period.
- Long Lifespan: With heat-treated mould frames, sandblasting for corrosion resistance, and high-quality safety components, this machine ensures a long operational life.
- Energy Saving: The use of energy-efficient steam valves reduces steam consumption by up to 20%, resulting in lower operating costs.
- Automatic Operation: The PLC and touch screen system streamline the process, enabling fully automated operation, reducing manual intervention, and improving overall productivity.
- Space-Saving Design: The vertical frame structure allows for optimized space utilization, while also improving the overall performance of the machine.
Conclusion
The SPB200-600/LF/LZ EPS Polystyrene Block Foam Machinery (Vertical) is a state-of-the-art, energy-efficient solution for high-volume foam block production. With advanced steam systems, automatic control, and a long-lasting structure, this machine provides excellent reliability and cost-effectiveness. Ideal for industries that require rapid and high-quality block production, this machine delivers superior results every time.
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